Lost Core Molded Wheels

Redefine Performance with X-CORE® Wheels

Lost Core Molded Wheels: Revolutionizing Performance

The X-CORE® Advantage

CEW’s X-CORE® wheels represent the pinnacle of wheel technology, engineered using our patented lost core molding process. This advanced technique allows us to create lightweight, incredibly strong, and structurally superior wheels without the need for welds, bolts, or other attachments.

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How It Works

Our lost core molding process involves three key steps:

Core Casting

A low-temperature metal core is injected into the mold to form the internal structure of the wheel.

Over Molding

High-performance composite material is injected around the core, creating the outer shell.

Melt Out

The metal core is melted away, leaving behind a hollow, single-piece wheel with exceptional strength and weight reduction.

Unmatched Performance

X-CORE® wheels offer numerous advantages:

Lightweight: Our wheels are significantly lighter than traditional wheel designs.

Strong and Durable: The single-piece construction provides exceptional strength and durability.

Customizable: We offer a range of materials and designs to meet your specific needs.

High Performance: Ideal for demanding applications requiring maximum performance.

Materials

Our X-CORE® wheels are available in two high-performance composite materials:

Glass fiber reinforced nylon for exceptional strength and durability.

Carbon fiber composite for ultimate lightweight performance.

Applications

X-CORE® wheels are perfect for a variety of applications, including:

Medical & Mobility

Bicycles

Specifications

Capabilities

Assembly

Design

Engineering

Production

Prototype

Testing

Mold Process Type

Precision Overmolding

Clamping Force

Various Tonnage Options

Minimum Shot Size

42 oz

Maximum Shot Size

168 oz

Materials

Carbon Fiber Composite

Glass Filled Nylon

Additional Services

Design and Build Injection Mold

Product Development

Rapid Prototyping (SLA, 3D printing)

Applications

Wheelchair Wheels

Bicycle Wheels

Medical Device Wheels

ISO 9001:2015 is a globally recognized standard that outlines the requirements for a quality management system (QMS). It provides a framework for organizations to ensure consistent product and service quality, meet customer and regulatory requirements, and enhance customer satisfaction.

Customer Focus: Understanding and meeting customer needs and expectations.

Leadership: Demonstrating strong leadership and commitment to quality.

Engagement of People: Empowering employees to contribute to the QMS.

Process Approach: Managing interrelated processes as a system.

Improvement: Continuously enhancing the QMS’s performance.

Experience the Difference

Discover the power of X-CORE® wheels. Contact us today to learn more about our lost core molding process and how it can benefit your application.