Excellence in Injection Molding: CEW Advanced Manufacturing Group Collaborates with a Leading Vision Systems Supplier to Produce Mirror Housings

Summary

CEW Advanced Manufacturing Group successfully completed an injection molding project for a leading vision systems supplier in the heavy-duty truck market. This project involved the design and manufacture of high-precision injection molded parts to meet the stringent requirements of their applications. CEW’s capabilities are highlighted by the use of multiple tonnage presses, allowing for the production of robust and durable components. The collaboration resulted in components that not only met but exceeded expectations in terms of quality, durability, and performance.

Project Specifications

Client: A leading vision systems supplier
Project Type: Injection Molding
Material: Engineered polymers suitable for heavy-duty applications
Components: Mirror housings, brackets, and other vision system parts
Dimensions: Varied based on component type, precise tolerances maintained
Production Volume: 50,000 mirror housings per month
Press Tonnage:
- 100 ton
- 400 ton
- 720 ton

Uses and Applications

The injection molded parts produced by CEW Advanced Manufacturing Group are integral to the company’s vision systems, which are used extensively in the medium and heavy-duty trucking industry. These components are designed to withstand harsh environmental conditions and provide reliable performance over extended periods.

Mirror Housings: Provide protection and structural support for rearview and side-view mirrors.
Brackets: Secure mirrors and other vision system components in place.
Other Components: Various custom parts tailored to specific vision system applications.

Manufacturing Process

The manufacturing process for the injection molded parts involved several critical steps to ensure precision and quality.

collaboration

Close collaboration between CEW’s engineering team and the client to finalize designs.

Tooling

High-Precision Molds: Evaluations of high-precision molds to achieve the required component specifications. Durable Materials: Use of durable materials for molds to ensure longevity and consistent production quality.

Injection Molding

Material Selection: Use of engineered polymers suitable for medium and heavy-duty applications. Process Optimization: Optimization of injection molding parameters to achieve precise dimensions and tolerances. Tonnage Presses: CEW utilized their 100-ton 400-ton and 720-ton presses for this project. These presses provide the necessary clamping force and shot size capacity to produce components with exceptional quality and durability.

Inspection and Packaging

Final Quality Inspection: Perform final quality inspection and validation of products. Packaging: Products are packed in qualified packaging materials.

Quality Control Steps

CEW Advanced Manufacturing Group implements a robust quality control process to ensure that every part produced meets the highest standards.

Inspection:
- Dimensional Inspection: Regular dimensional inspections using advanced metrology equipment to verify tolerances.
- Visual Inspection: Thorough visual inspections to detect any surface defects or imperfections.
Testing:
- Material Testing: Testing of raw materials to ensure they meet the required specifications.
- Performance Testing: Testing of finished components to ensure they perform reliably under expected conditions.
Continuous Improvement:
- Feedback Loop: Incorporation of feedback from the client to continuously improve processes and product quality.
- Process Audits: Regular audits of manufacturing processes to identify and address any potential issues.

Conclusion

The injection molding project showcases CEW Advanced Manufacturing Group’s commitment to delivering high-quality, engineered components tailored to meet the specific needs of their clients. Through meticulous design, manufacturing, and quality control processes, CEW ensured that the parts produced not only met but exceeded the rigorous standards. The use of multiple tonnage presses highlights CEW’s unique capability to provide reliable and durable solutions for the medium and heavy-duty trucking industry. This successful collaboration underscores CEW’s expertise in producing robust components that meet the demanding requirements of their clients.