Excellence in Production: Custom Engineered Wheels Inc.'s Collaboration with a Leading Tool Manufacturer to Produce 100,000 Toolbox Wheels • CEW, Inc.

Summary

Custom Engineered Wheels Inc. recently completed a significant project for a renowned tool manufacturer, producing 100,000 custom wheels for their toolbox line. This case study details the specifications, applications, scalability, manufacturing process, and quality control measures implemented throughout the project, showcasing CEW’s capabilities in delivering high-quality,
customized solutions for complex requirements.

Toolbox Wheel Specifications

Diameter: 9 inches
Material: HDPE (Hub) FPVC (Tire)
Load Capacity: 100 lbs per wheel
Bearing Type: Auto grade flanged bearing
Color: Black
Mounting: Swivel and fixed options
Tonnage: 850 ton

Uses and Applications

The custom wheels are designed for the manufacturer’s line of toolboxes, enhancing their mobility and durability. These toolboxes are commonly used in various environments, including:

Residential Garages
Workshops
Construction Sites
Maintenance Facilities

Scalability and Initial Production Run

The initial production run consisted of 16,000 wheels, demonstrating CEW’s capacity to scale production efficiently. This project highlighted CEW’s ability to meet large-scale demands while maintaining consistent quality and adhering to tight deadlines.

Manufacturing Process

The manufacturing process of the mag wheels involves several critical steps to ensure high-quality output:

Design and Prototyping

Collaborative design sessions with the client’s engineering team. Development of multiple prototypes to meet the client’s specifications. Iterative testing and refinement based on feedback.

Material Selection

Use of high-density polyethylene for the wheel core to ensure durability. FPVC tread for improved traction and noise reduction.

Injection Molding

Precision injection molding is used to create the high-quality wheel cores. Rigorous quality control measures are implemented throughout the molding process, ensuring consistent results. Two 4-cavity molds were designed and implemented to increase production efficiency.

Assembly

Integration of auto grade flanged bearings into the wheel cores. Automated assembly of FPVC treads to ensure a secure fit.

Final Inspection

Comprehensive quality control checks to verify dimensions, load capacity, and bearing functionality. Visual inspections to ensure aesthetic consistency.

Quality Control Measures

CEW adheres to rigorous quality control standards to ensure every wheel meets the highest industry standards:

Material Testing: Verification of material properties to ensure strength and durability.

Dimensional Inspection: Use of precision measuring tools to confirm dimensional accuracy.

Load Testing: Simulation of real-world conditions to test load-bearing capacity.

Functional Testing: Evaluation of wheel mobility and performance under various conditions.

Aesthetic Inspection: Final visual checks to ensure the product meets the client’s design requirements.

Conclusion

The successful completion of this project underscores CEW’s expertise in delivering high-quality, customized solutions for demanding applications. The newly designed toolbox wheels have significantly enhanced the functionality and user experience of the toolboxes, leading to positive feedback from end-users and strengthening the partnership between CEW and the leading tool manufacturer. This collaboration highlights CEW’s commitment to innovation, quality, and customer satisfaction, setting a benchmark for future projects.

Excellence in Production: Custom Engineered Wheels Inc.’s Collaboration with a Leading Tool Manufacturer to Produce 100,000 Toolbox Wheels