Precision Wheel Manufacturing: CEW's Partnership with a Leading Material Handling Manufacturer to Produce 30,000 Wheels Monthly • CEW, Inc.

Summary

CEW, Inc. collaborated with a prominent material handling manufacturer to produce 8-inch and 10-inch wheels, resulting in a highly successful production run of 30,000 wheels monthly. This project showcases CEW’s expertise in scalable manufacturing and stringent quality control processes, ensuring the delivery of high-quality, durable wheels for demanding applications.

Wheels’ Specifications

8-inch Wheels:
- Diameter: 8 inches
- Material: High-density polyethylene (HDPE) and FPVC
- Tread Pattern: Sawtooth for improved ride quality
10-inch Wheels:
- Diameter: 10 inches
- Material: High-impact polypropylene (HIPP) and FPVC
- Tread Pattern: Sawtooth for improved ride quality

Uses and Applications

These wheels are integral components for various outdoor equipment, providing reliable performance and durability in diverse environments. The 8” and 10” wheels are used in multiple material handling applications as well as various other outdoor power equipment and industrial applications.

Scalability of the Project

The project commenced with an initial run of 10,000 wheels, which quickly scaled up to a monthly production of 30,000 wheels due to increasing demand. CEW’s advanced manufacturing capabilities and flexible production processes allowed for rapid scaling without compromising on quality or delivery timelines.

Manufacturing Process

Design and Prototyping

CEW’s engineering team worked closely with the client’s design specifications to develop precise CAD models and prototypes. Multiple iterations were tested to ensure optimal performance and durability.

Material Selection

High-density polyethylene (HDPE), HIPP, GFPa and FPVC were selected for their exceptional strength, lightweight properties, and resistance to wear and tear, making them ideal for applications requiring durability and long-lasting performance.

Injection Molding

The wheels were manufactured using state-of-the-art injection molding machines. Consistent quality was maintained through precise control of temperature, pressure, and cycle times.

Assembly, inspection, & Packaging

Each wheel was meticulously assembled, ensuring all components fit perfectly. Final inspection and packaging was completed.

Quality Control Steps

Incoming Material Inspection: Raw materials were rigorously tested for quality and compliance with specifications before entering the production line.

In-Process Checks: Continuous monitoring during the injection molding process to detect and rectify any deviations immediately. Regular sampling and testing of wheels at various stages of production.

Final Inspection: Every wheel underwent a thorough final inspection, including dimensional checks, load capacity tests, and visual inspection for defects. Batch testing ensured that the wheels met or exceeded industry standards and client expectations.

Feedback Loop: Post-production feedback was collected to continually refine and improve the manufacturing process.

Conclusion

Custom Engineered Wheels Inc. demonstrated its commitment to excellence and innovation through this successful collaboration. The production of 30,000 high-quality wheels monthly not only met the client’s demands but also reinforced CEW’s position as a leader in the wheel manufacturing industry.

Precision Wheel Manufacturing: CEW’s Partnership with a Leading Material Handling Manufacturer to Produce 30,000 Wheels Monthly