Precision Wheelchair Wheel Manufacturing: CEW’s Collaboration with a Leading Mobility Solutions Provider to Produce 20,000 Wheelchair Wheels Monthly

Summary

CEW, Inc. partnered with a leading mobility solutions provider to produce 20,000 high-performance wheelchair wheels monthly. This project exemplifies CEW’s capability in scalable manufacturing and stringent quality control processes, ensuring the delivery of reliable, durable wheels for mobility applications.

Wheelchair Wheel Specifications

  • Diameter: 24 inches
  • Material: Customized Rubber Formulation
  • Weight Capacity: 250 lbs per wheel
  • Design Features: Enhance wear characteristics, non-marking tread

Uses and Applications

The wheelchair wheels are designed to enhance mobility and comfort for users. They are suitable for various wheelchair models, particularly beneficial for daily use, sports, and outdoor activities.

Scalability of the Project

The project started with an initial production run of 5,000 wheelchair wheels, with the capacity to scale up based on market demand. CEW’s flexible manufacturing processes and robust supply chain management enable quick adaptation to increased production volumes, ensuring timely delivery without compromising on quality.

Manufacturing Process

Design and Prototyping

CEW’s engineering team developed prototypes based on detailed design specifications provided by the client. Multiple iterations were tested to ensure all design requirements were met.

Material Selection

Customized rubber formulation was chosen for the wheel components to balance durability and ease of use. The non-marking tread was selected for its enhanced wear and non marking characteristics properties.

Injection Molding

Advanced injection molding processes were employed to create the wheel components with precise tolerances, ensuring a perfect fit and smooth operation.

Assembly

The wheels were assembled using automated and manual processes to attach the precision bearings and ergonomic hand rims securely to the wheel hubs.

Finishing

Each wheel underwent rigorous finishing processes, including assembly to ensure a flawless final product.

Quality Control Steps

Incoming Material Inspection: All raw materials were inspected upon arrival to ensure they met CEW’s stringent quality standards.
In-Process Checks: Continuous quality checks were performed throughout the manufacturing process to identify and rectify any deviations from the specifications.
Final Inspection: Each completed wheel underwent a thorough inspection for dimensions, functionality, and appearance before being approved for shipment.
Performance Testing: Random samples from the production run were subjected to rigorous performance testing to simulate real-world conditions and ensure durability and reliability.

Conclusion

Custom Engineered Wheels Inc. demonstrated its commitment to excellence and innovation through this successful collaboration. The production of 20,000 high-quality wheelchair wheels monthly not only met the client’s demands but also reinforced CEW’s position as a leader in the wheel manufacturing industry.