Summary
CEW, Inc. partnered with a leading mobility solutions provider to produce 20,000 high-performance wheelchair wheels monthly. This project exemplifies CEW’s capability in scalable manufacturing and stringent quality control processes, ensuring the delivery of reliable, durable wheels for mobility applications.
Wheelchair Wheel Specifications
- Diameter: 24 inches
- Material: Customized Rubber Formulation
- Weight Capacity: 250 lbs per wheel
- Design Features: Enhance wear characteristics, non-marking tread
Uses and Applications
The wheelchair wheels are designed to enhance mobility and comfort for users. They are suitable for various wheelchair models, particularly beneficial for daily use, sports, and outdoor activities.
Scalability of the Project
The project started with an initial production run of 5,000 wheelchair wheels, with the capacity to scale up based on market demand. CEW’s flexible manufacturing processes and robust supply chain management enable quick adaptation to increased production volumes, ensuring timely delivery without compromising on quality.
Manufacturing Process
Design and Prototyping
CEW’s engineering team developed prototypes based on detailed design specifications provided by the client. Multiple iterations were tested to ensure all design requirements were met.
Material Selection
Customized rubber formulation was chosen for the wheel components to balance durability and ease of use. The non-marking tread was selected for its enhanced wear and non marking characteristics properties.
Injection Molding
Advanced injection molding processes were employed to create the wheel components with precise tolerances, ensuring a perfect fit and smooth operation.
Assembly
The wheels were assembled using automated and manual processes to attach the precision bearings and ergonomic hand rims securely to the wheel hubs.
Finishing
Each wheel underwent rigorous finishing processes, including assembly to ensure a flawless final product.
Quality Control Steps
Conclusion
Custom Engineered Wheels Inc. demonstrated its commitment to excellence and innovation through this successful collaboration. The production of 20,000 high-quality wheelchair wheels monthly not only met the client’s demands but also reinforced CEW’s position as a leader in the wheel manufacturing industry.