Reviving BMX Legacy: CEW and a Renowned BMX Brand Collaborate on 5,000 Iconic Mag Wheels

Summary

CEW, Inc., in collaboration with a renowned BMX brand, successfully resurrected the iconic mag wheel, a staple in the BMX community. This project highlighted CEW’s expertise in wheel design and manufacturing, cementing their position as a key partner for this legendary BMX brand.

Project Specifications

Wheel Type: Mag Wheel
Material: High-strength composite material
Diameter: Standard BMX size
Weight: Optimized for balance and performance
Spoke Design: Reinforced five-spoke structure
Color: Customizable options available

Uses and Applications

Mag wheels are primarily used in BMX bikes, known for their durability and aesthetic appeal. These wheels are favored by BMX enthusiasts for their retro look and robust performance, making them ideal for both competitive and recreational BMX riding.

Scalability

In the initial production phase, CEW produced 1,000 mag wheels for the BMX brand. This met the brand’s demand for both small-scale and large-scale orders. CEW’s manufacturing facility is equipped to quickly ramp up and handle moderate or high-volume production while maintaining quality and consistency.

Manufacturing Process

The manufacturing process of the mag wheels involves several critical steps to ensure high-quality output:

Design and Tooling

Utilizing advanced CAD software, the wheel design is perfected, and custom tooling is created to meet the BMX brand’s specifications.

Material Preparation

High-strength composite materials are selected and prepared for molding.

Molding and Shaping

The prepared materials are molded into the five-spoke wheel design using state-of-the-art molding techniques.

Assembly

Each wheel was assembled with Precision Ball Bearings and axle assemblies to guarantee smooth operation.

Customization

Custom color options are applied based on the BMX brand’s requirements.

Quality Control Steps

CEW employs rigorous quality control measures throughout the manufacturing process:

Material Inspection: All raw materials are inspected for quality and consistency before use.

In-Process Monitoring: Continuous monitoring during the molding and shaping processes ensures adherence to design specifications.

Dimensional Checks: Finished wheels are measured for dimensional accuracy to ensure proper fit and performance.

Strength Testing: Wheels undergo stress testing to verify their strength and durability under various conditions.

Final Inspection: Each wheel is visually inspected for defects and overall quality before being approved for shipment.

Conclusion

Custom Engineered Wheels Inc. has demonstrated its capability to deliver high-quality, custom-designed wheels for a renowned BMX brand, contributing to the brand’s resurgence in the BMX market. By leveraging their expertise and commitment to excellence in wheel manufacturing, CEW has solidified its partnership with this top brand, ensuring continued success and innovation in the industry.